ERW Tube Kugadzira Muchina: Nhanho-ne-Nhanho Yekutungamira - Chikamu 1: Uncrating, Hoisting, uye Initial Setup.

Kugamuchirwa kuchikamu chekutanga cheERW Tube Kugadzira Machine Operation Series! Mune ino nhevedzano, isu tinokutungamira iwe kuburikidza nematanho akakosha ekushandisa uye kuchengetedza yako ERW (Electric Resistance Welding) chubhu chigayo, kuve nechokwadi chekugadzirwa kwakanaka uye kushanda kwenguva refu.

Iyi posvo yekutanga inotarisa pamatanho akakosha ekutanga: kuburitsa, kuongorora, kusimudza, uye kuita hutsinye hunodiwa kuti mushini wako mutsva wekugadzira chubhu ugadzirire kuita. Kugadzirira kwakakodzera ndiyo kiyi yekuisa yakatsetseka uye inobudirira.

I. Uncrating and Inspection: Kuisa Nheyo Yekubudirira

Usati wambofunga nezve kupfura yako nyowani chubhu chigayo, tora nguva yekunyatso ongorora uye kuongorora. Hezvino zvaunofanira kuita:

• Documentation Kutanga:Tsvaga uye unyatso verenga bhuku rekushandisa uye zvinyorwa zvese zvinoperekedza. Zvijaidze nezvikamu zvemuchina, mashandiro, uye misimboti yekushandisa. Ruzivo urwu rwakakosha pakushanda kwakachengeteka uye kunoshanda.
• Inventory Check:Enzanisa zviri mukati mekrete rega rega nerunyorwa rwekurongedza. Nyatsoona kuti zvinhu zvese zviripo uye hazvina kukuvara. Cherechedza chero kusawirirana kana kukanganisa mune yakadzama uncrating rekodhi. Zvinyorwa izvi zvakakosha pakugadzirisa chero nyaya nemutengesi.

II. Hoisting uye Positioning: Kumisikidza Stage for Precision

Nezvikamu zvemuchina zvino zvaongororwa nekuverengerwa, inguva yekuzvifambisa munzvimbo dzavakasarudzirwa.

• Worktable Hoisting:Paunenge uchisimudza matafura ekushanda, shandisa nzvimbo dzakatarwa dzekusimudza, kazhinji maburi ekukwira emabhaudhi enheyo kune rimwe divi.
• Magadzirirwo:Tarisa kune iyo yakazara dhizaini dhizaini (yakapihwa muzvinyorwa) uye nyatso gadza chikamu chimwe nechimwe (chikamu chekugadzira, chikamu chewelding, saizi chikamu, uye gearbox) munzvimbo yaro yakatarwa.

III. Rough Alignment: Kuwana Zvese Munzvimbo Yakakodzera

Nezvikamu zviri pachinzvimbo, nhanho inotevera ndeyekuita rough alignment. Izvi zvinosanganisira kuyera muchina uye nekuona nzvimbo yakakodzera pakati pezvikamu zvakasiyana:

• Foundation Bolts:Isa mabhaudhi enheyo mumakomba akafanocherwa mubhesi, kuve nechokwadi chekuti mabhaudhi akadzika mukati memakomba.
• Leveling:Shandisa mahwendefa esimbi (anenge 20x150x150mm) akaiswa pasi penheyo mabhaudhi uye mabhaudhi ekugadzirisa pakona yega yega yemuchina kugadzirisa mwero. Machine leveling shims yakatonaka. Chinangwa ndechekuyera chikamu chimwe nechimwe chechigayo chechubhu. Mabhoti enheyo haafaniri kubata nheyo yesimbi yeguyo zvakananga.
• Kugadzirisa Hurefu:Yakakasharara gadzirisa hurefu (H) hwega rega rekushanda (kuumba, welding, saizi) kusvika pa550mm (yakaverengerwa seRolling Pazasi Line Elevation - 350mm = 900mm - 350mm = 550mm). Iyo gearbox worktable kureba (H) inofanirwa kunge iri 600mm.
• Nzvimbo uye Level:Zvinetse gadzirisa nzvimbo yakachinjika pakati pematafura ekushanda uye ona kuti akaenzana.
• Gearbox Alignment:Batanidza universal joint shaft pakati pegiya bhokisi uye yakachinjika roll stand. Ita shuwa kuti zviyero zvinoenderana nedhiyagiramu yedhizaini uye kuti universal joint shaft ine axial movement yakakwana (isina kusunga). Zvakare, tarisa kuti iyo yepakati yegiya bhokisi rekubuda shaft yakatwasuka yakaenzana nepakati peiyo yakachinjika roll shaft. Ita shuwa kuti giya bhokisi rinokwira pamusoro rakafanana neinotenderera yepakati (kushivirira: 2mm).
• Kugadzirira Foundation:Zvinoenderana nemirau yeinjiniya, chenesa maburi enheyo uye woazadza negiredhi rakatsanangurwa resimende dhaka.

IV. Kugadzirira Kugadzirisa Kwakanaka uye Kuchenjerera

Matanho aya anomiririra kuseta kwekutanga uye anofanirwa kupedzwa dhaka resimende risati ragadzirirwa kuti faundesheni yemuchina yaoma. Kunyatsogadzirisa chinzvimbo kuchave kwakakosha, saka zvakakosha kuita nhanho idzi nemazvo. Zvakare, isati yasvika padanho iri, zorora. Iva nemitemo inotevera mupfungwa:

• Hutsanana Ndiko Kiyi:Usati wanyatsogadzirisa, nyatsochenesa zvese zvemuchina kubvisa chero guruva kana marara akaunganidzwa panguva yekufambisa nekubata. Izvi zvinodzivirira kusvibiswa kwekukwesha uye kutapurirana nzvimbo.
• Lubrication:Ita shuwa kuti ese mapoinzi ekuzora, matangi emafuta, uye magiya mabhokisi akazadzwa nemafuta akakodzera, akagadzirira bvunzo kumhanya.
• Dust Protection:Chengetedza zvikamu zvemuchina neguruva rinovhara panguva yekuisa maitiro.
• Kudzivirira Ngura:Kana muchina usingakwanisi kuongororwa pakarepo mushure mekuiswa, tora matanho akakodzera ekudzivirira ngura.
• Foundation Kutendeseka:Ita shuwa kuti hwaro bhoti maburi akazadzwa nemazvo uye kuti yechipiri simende inodurura mabhondi zvakachengeteka nehwaro hwepakutanga.

Matanho anotevera:

Mune yedu inotevera blog positi, isu tinovhara maitiro ekugadzirisa zvakanaka, kugadzirira muchina wekutanga bvunzo kumhanya. Ramba wakagadzirirwa mamwe matipi akakosha uye matipi ekushandisa yako ERW Tube Making Machine!